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Asphalt

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Pages in this section include:

  Flexible membrane lining techniques
  Flexible membrane materials
  Covered liners
  High-density polyethylene (0.75mm)
  Geosynthetic clay liners
  Exposed liners
  High-density polyethylene (2mm exposed)
  High-density polyethylene (1.5mm exposed)
  Linear low-density PE and very low-density PE
(1.5mm)
  DamSeal
  Unreinforced polypropylene (1mm)
  Unreinforced polypropylene (0.75mm)
  Reinforced polypropylene (1.1mm)
  Butyl rubber
Asphalt

Asphalt is a solid or semi-solid mixture of bitumens commonly used for paving, roads, and waterproofing. Its cost is dependent on the world oil prices, and following the rise in world oil prices during the 1970s the use of asphalt as a hard surface lining declined because it was less durable and much more expensive than concrete lining. Asphalt products became much thinner and more flexible, and are now mainly classed as flexible membranes.

There are two types of flexible asphalt membrane liners: prefabricated asphalt and spray-in-place asphalt.

Prefabricated asphalt

Prefabricated asphalt membrane linings were developed primarily for small scale lining installations that did not warrant the use of the minimum size truck and necessary skilled labour to supply hot bitumen directly to the site. Prefabricated asphalt linings are supplied in similar thickness to the range recommended for the sprayed-in-place lining.

Prefabricated asphalt linings have been extensively trialled by the USBR. Early trials experienced difficulty in maintaining the life of the mastic joints used to join the prefabricated blocks, especially above the water line. However, the lining was reported as effective in seepage reduction (USBR, 1975).
Bitumen-based liners have also been combined with polyester reinforcement to produce a combination-type liner. The liner used a styrene-butadiene-styrene polymer combined with high-quality asphalt and a polyester reinforcement to provide puncture reinforcement. Irrigation Districts in Washington State and Okalahoma in the United States have used this technique (Swihart and Haynes, 1999). The membrane is prefabricated into rolls (4-5m wide), which eliminates the field quality control problems with spray applied membranes. This material looks good after 8 years of UV exposure. However, the seams are the weak points. Seams are made with a propane torch, and the quality of field seams is sometimes poor. The bitumen/polyester liner is considered to be a more costly material than polyethylene. This, however, may be offset by its comparative ease of installation, with no specialised thermal welding equipment required, as seams can be joined using an acetylene torch.

There has also been some Mexican experience in the early 1990s in the use of asphaltic membranes (Swihart and Haynes, 1999). Sheets generally 0.9m by 3m in size and 13mm thick had been used. They were composed of 65% asphalt and 35% mineral fillers reinforced with fibreglass. The sheets are spliced together with 100-150mm overlap and bound together with hot applied oxidised asphalt and asphaltic mastic. These sheets were used to control leakage from aeration ponds at a wastewater treatment plant where a crack had formed that resulted in several earthslides. After sealing the crack with concrete the site was covered with 40,000m2 of the material. After 2 years of operation, wave action caused horizontal ripping of the liner. In addition leaks detected at splices were not been stopped and intensive maintenance was required in an area of lining exposed to sunlight.

Spray-in-place asphalt

Spray-in-place asphalt lining consists of a film of bitumen (possibly mixed with synthetic polymers) spayed on at high temperature (200°C) to form a waterproof barrier. The asphaltic liner is mixed on or near the job and hauled by trucks to the point where it is laid.

The USBR has used hot-mix sprayed in place asphalt linings extensively on various projects. Most problems resulted from movement of the subgrade and the development of weeds. Experiments have been conducted to test various adaptations of asphalt lining, including reinforcing, mixing with sand and other aggregates, and applying soil sterilisers. It was noted that cracking develops within a few years due to cold weather, weed eruption and exposure, and therefore minor repairs are frequently required. Repairs are made primarily by cement or mortar (USBR, 1975).

The most recent sprayed-in-place asphalt is an emulsion that forms a thin coating that is applied to a firm subgrade like steel or concrete. However, under field conditions it does not bond well to the subgrade. When this method is used on an earthen subgrade it is applied to a geotextile laid on the soil.

Spray asphalt emulsions applied to geotextiles were tested in the United States as part of the Deschutes channel lining demonstration project (Swihart et al., 1994). The application required minimal subgrade preparation, was relatively simple to install and allowed rapid construction. However, the geotextile was not anchored to the invert and the test section washed out the first time that the channel filled with water.

Related pages Top button

Flexible membrane lining techniques
Flexible membrane materials
Covered liners
High-density polyethylene (0.75mm)
Geosynthetic clay liners
Exposed liners
High-density polyethylene (2mm exposed)
High-density polyethylene (1.5mm exposed)
Linear low-density PE and very low-density PE
(1.5mm)

DamSeal
Unreinforced polypropylene (1mm)
Unreinforced polypropylene (0.75mm)
Reinforced polypropylene (1.1mm)
Butyl rubber
   

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Page last reviewed on 11/3/04