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Hard surface lining techniques

On this page go to
Channel prism
Foundation
Under-drainage
Joints
Hazards
Performance
Related pages

Pages in this section include:

Hard surface lining techniques
  Concrete
  Shotcrete
  Grouted fabric mats
  Soil-cement lining
  Flumes and pipes
  Tiles and bricks
  Asphalt

Hard surface lining techniques use linings such as concrete, mortar, soil-cement, brick and stone to form a hard impermeable surface. Channel replacement in the form of pipes and flumes is also discussed here, but asphalt is discussed with flexible membranes (refer to Asphalt). Refer to Table 1 Channel seepage remediation decision matrix for a summary of hard surface lining techniques.

Channel prism Top button

The cost of the hard surface lining material is relatively high, and reduction in cost can be achieved through designing an efficient channel section with the smallest cross-sectional area (i.e. smallest perimeter for given area), while still maintaining slope stability on the channel sides and channel carrying capacity. The steepness of the side slopes is a major limitation of hard surface linings as the lining may be subject to slippage, and sideslopes are typically limited to 1:1.5.

Foundation Top button

A sound foundation is important to reduce cracking and danger of failure due to settlement of the subgrade. Natural in-situ soils of low density should be thoroughly compacted or removed and replaced with suitable material (refer to Table 1 Ranking of important physical properties of soils and their uses for channel lining and Earthen lining techniques for soil properties and description of compaction techniques). Compaction of the embankments is generally recommended at least to the height of the lining. Compaction should occur after stripping of unsuitable material.

The main problem with hard surface liners is their high dependency on the integrity of the foundation material. Relatively small settlements or movements of the foundations can cause leakage, which can affect the integrity of the foundation (for example washing material away), causing further movement of the liner and a compounding of the leakage problem. Such processes can be difficult to detect and rectify even with close inspection procedures.

Because they expand when wet, clays are usually hazardous to hard-surface linings and should be avoided in foundations.

Under-drainage Top button

Where a hard-surface channel lining is to be applied in an area where groundwater is likely to rise above the bottom of the lining, drains must be provided underneath or alongside the channel to relieve any hydrostatic pressure that might cause uplift and damage of the lining.

Concrete linings are susceptible to rupture by outside hydrostatic or other pressures. They can generally withstand only a small amount of cracking to relieve external hydrostatic pressure without significant damage. Drainage to relieve the outside hydrostatic pressure is generally worth the additional cost (Swihart and Rutenbeck, 2001).

There are two common types of artificial drainage installations:
  • Under-drains - A drainpipe is placed in gravel envelopes or geocomposite sheet drains. These longitudinal drains are connected either to transverse cross drains that discharge water below the channel or to pump pits. Underdrains sometimes connect to outlet boxes on the floor of the channel, which are usually equipped with one-way flap valves to relieve any external pressure that is greater than the water pressure on the upper surface of the channel base, but prevent backflow. Unfortunately these flap valves often become plugged with debris or are damaged by maintenance equipment removing sediment from the channel (Swihart and Rutenbeck, 2001).
  • Flap valves - A permeable gravel blanket of selected material or sand and gravel pockets is drained into the channel at frequent intervals by flap valves in the invert.
Both the under-drain system and the connected flap-valve-type drain must be encased in filter material or geotextile to prevent piping in the subgrade material into the pipe or through the valve.
Drainage is also recommended in areas that are susceptible to frost heave if the area is not free draining. Frost heave is generally not encountered in Australia.

Joints Top button

Due to the rigid nature of hard surface liners, cracks result from expansion and contraction due to changes in moisture levels and temperature. Preventing such cracking is impractical, so efforts are directed towards confining cracks to selected locations by creating weakened places, which develop into contraction joints along the channel, which must be sealed. Cracks are initiated at these locations and random cracking is minimised, which in turns minimises leakage and consequent damage such loss of foundation soils (Stevenson, 1999; Swihart and Rutenbeck, 2001). More information on types of joints in concrete lining is provided in Concrete.

Hazards Top button

Weeds are a potential hazard to hard linings, which they can penetrate, especially when the lining is installed with minimum thickness. Seepage can occur either through fractures caused by the weeds or through root casts when the weeds die. Treatment of the subgrade with a soil sterilant when linings are to be placed in areas already weed infested or in old channels where weeds are growing, was advisable until recently. The use of soil sterilants is no longer advised due to environmental concerns, and the weeds need to be removed by hand or machinery.

Gypsum is another hazard to hard surface linings. Water in contact with gypsum will dissolve salts in the soil, in time creating cavities, which may result in collapse of the hard surface.

Performance Top button

The following table summarises the performance of different hard surface liners that have been tested in various case studies. Hard surface linings can perform as an effective seepage remediation measure if they are installed correctly. However, their lifespan is variable and dependent on proper installation and ongoing inspection and maintenance.

Table 1 Seepage rates for hard liners

Material

Seepage rate
(L/m
2/day and % reduction)

Reference

 

Before lining

After lining

 

Unreinforced concrete (90mm)

-

21

USBR, 1977

Unreinforced concrete (100mm)

-

152

USBR, 1977

Concrete blocks

131

61 (53%)

USBR, 1977

Shotcrete (40mm)

-

9

USBR, 1977

Concrete

-

11-67

Kosichchenko, 1991

In-situ concrete (76mm)

67

18 (73%)

Bodla & Tariq, 1999

T-shaped precast 51mm without joint sealant

37

25 (32%)

Bodla & Tariq, 1999

T-shaped precast 51mm with joint sealant

37

3.4 (91%)

Bodla & Tariq, 1999

Parabolic precast concrete with sealed joints

69

11 (84%)

Bodla & Tariq, 1999


Related pages Top button

Concrete
Shotcrete
Grouted fabric mats
Soil-cement lining
Flumes and pipes
Tiles and bricks
Asphalt
   

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Page last reviewed on 8/3/04